🔊 AI-Powered Fleet Vibration Analysis
Monitoring System: Enhanced CMS with 15 accelerometers per turbine | AI Model: Mistral Predictive Maintenance v3.2
⚠️ Critical Finding: 3 turbines showing elevated vibration patterns consistent with early bearing wear.
AI recommends immediate inspection to prevent catastrophic failure (~$250k repair cost avoidance).
Fleet Vibration Heatmap (Real-time)
🟢 Normal (0-2.5 mm/s)
🟡 Elevated (2.5-4.0 mm/s)
🟠 High (4.0-6.0 mm/s)
🔴 Critical (>6.0 mm/s)
AI Risk Assessment
HIGH
Turbines 3, 7
Bearing failure risk: 85%
MEDIUM
Turbines 2, 9
Monitor closely
LOW
6 turbines
Normal operation
Vibration Trend Analysis (30 Days)
AI detects concerning upward trends in T3 and T7 over past 3 weeks
Frequency Spectrum Analysis
1P and 3P frequency peaks indicate blade imbalance issues
🔍 AI Vibration Insights & Recommendations
🚨 Turbine 3 - CRITICAL: Main bearing vibration at 8.2 mm/s (normal: <2.5)
AI Analysis: Vibration pattern matches bearing inner race defect with 94% confidence.
Expected failure window: 2-4 weeks without intervention.
Recommended Action: Emergency shutdown and bearing replacement (~$180k cost vs $250k catastrophic failure)
🚨 Turbine 7 - CRITICAL: Gearbox vibration trending upward (currently 6.8 mm/s)
AI Analysis: High-speed shaft misalignment detected. Failure probability: 78% within 30 days.
Recommended Action: Schedule immediate gearbox inspection and alignment correction
⚠️ Turbines 2, 9 - Blade Imbalance: 1P vibration peaks suggest aerodynamic issues
AI Analysis: Mass/aerodynamic imbalance causing fatigue damage accumulation.
Recommended Action: TrimTab installation could reduce vibration by 70-85% while boosting power 8%
✅ Turbine 5 - TrimTab Success: Vibration reduced from 4.1 to 0.6 mm/s post-installation
AI Analysis: Demonstrates clear proof-of-concept for fleet-wide vibration reduction.
Result: 85% vibration reduction + 8% power increase validates TrimTab ROI model
📊 Fleet Vibration Statistics
2
Critical Risk Turbines
2
Medium Risk Turbines
6
Healthy Turbines
$430k
Potential Failure Cost
85%
Vibe Reduction (T5)
94%
AI Prediction Accuracy